These are all the specific activities required to prepare the oil or gas-in and to bring the plant in operation:
- Put on pipe work and vessel on line (valves, PSV, locking devices…)
- Check that all valves subject to a ‘‘locked status’’ are in the locked open or locked closed position, in accordance with the Approved drawings and procedures;
- Check all isolations by spading and blinds are in accordance with the Approved drawings and procedures;
- Establish the list of available equipment;
- Prepare the ICSS inhibition sheets that list the inhibition that will be required for oil-in or gas-in;
- Perform the audits and technical reviews scheduled to be necessary for the issuance of
- the ’’ready for oil/gas-in’’ certificate;
- Check that all punch list items needed to be cleared before start-up;
- Complete first fills;
- Ensure safety equipments and critical utilities availability and reliability;
- Carry out the final safety tests (ESD,F&G, deluge, …) ;
- Obtain final clearance for oil/gas in;
At this stage the ‘’Ready for Function Test Certificate’’ shall be issued. It relates to the specific ‘’oil/gas-in’’ milestone to which may be associated a number of prerequisite.
After issuance of the ‘’Ready for Function Test Certificate’’ are performed all the following activities required to start-up the plant with first introduction of the feedstock into the plant :
- Bring the process in operation (Oil/gas-in, water injection…)
- Carry out outstanding Commissioning Operational test
- Carry out the Performance tests to prove the plant and equipment and design capacities products specifications, etc.
Start-Up dossier
All documentation pertaining to the Start-up activity is compiled in a specific Dossier. They contains all the information required to demonstrate that a system has reached the ready for hydrocarbon introduction status.
Its content is the following:
- First Start-Up sequence and procedure with all notes taken during the start-up for further update of the procedure
- Marked-up P&IDs showing the status for blinds and spades at time of transfer to the OPERATOR.
- Ready for Start-up Certificate
- Updated Punch List
- Operational Test Procedure, reports, and Operational Test Certificate carried out during the start-up phase
- Routine Start-up procedures, Emergency and routine shutdown procedures.
Start-Up Engineering!
Start-up and performance test preparation
It mainly includes the following activities, but not limited to :
- Clear identification, programming and planning of the activities with / without Hydrocarbon (Methanol, Diesel, …)
- Definition of ‘’ready for oil/gas-in’’ activities
- Pre-requirements to start-up a task
- Operational risk assessment and environmental assessment impact
- Resource/training/knowledge definition and certification as needed.
Start-Up Documents
These activities typically include, but not limited to:
- Gather VENDOR and PROCESS LICENSOR START-UP documentation.
- Prepare detailed start-up procedures
- Prepare associated start-up check lists
- Define list and description of ‘’ready for oil/gas-in’’ activities (technical checks, safety audits, organizational audits, etc…)
- Prepare detailed Performance Test Procedures.
- Prepare planning, resource mobilization plan, etc…
- List documents to be included in the ‘’Ready For Operation’’ dossier.
Start-Up performance
The team in charge of start-up shall conduct the ‘’ready for oil/gas-in’’ activities.